Competitiveness through flexibility in the fine and specialty chemical industries

Batch processes must be transparent and flexible

Optimal plant performance, continuous transparency, tailored quality, short development and set-up times – batch production of fine and specialty chemical products require a tremendous degree of flexibility. Benefit from the digital transformation to increase productivity, improve flexibility and the utilization of assets, raw materials, data and processes. Reduce your set-up and downtimes, accelerate new product introduction and improve time-to-market.

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Reliable, safe and efficient power supply

Reliable, safe and efficient power supply

Totally Integrated Power (TIP) comprises the complete portfolio for reliable, safe and efficient power supply. With our portfolio, we offer intelligent solutions for all of the challenges of the chemical industry and for optimizing your power flows.

Intermittent production

Producing batches flexibly

Thanks to our integrated and scalable solutions for intermittent production, you have everything working to your advantage when it comes to the flexibility, process efficiency, and product quality of your batch processes. Our modular automation solutions can be flexibly applied to suit your production methods and plant size – for efficient batch production even in rapidly changing market conditions.

Flexible process. Consistent quality.

Your batch process often requires you to switch from one product or recipe to another. Every single batch must be produced precisely to required specifications and with complete documentation while upholding product quality. Our batch automation solutions ensure high management and batch control flexibility with minimal set-up times. Batch protocols and the integration of inventory and quality data into your automation system provide the required transparency along the entire supply chain – even between different plants scattered around the world. This includes complete batch tracking and quality assessment, from raw materials to the filling and packaging of end products.

Stirred tank recator

Stirred tank reactor

Stirred tank reactor

Complete batch tracking, documentation, and quality assessment, from raw material, to the reaction steps, all the way to the filling and packaging of end products – the requirements for a batch reactor are similar to those of continuous processes. By contrast, batch production depends on market conditions. It requires scalable solutions for extreme flexibility and modular automation. The reactor is the core component of a processing plant. Liquid substances are synthesized in the stirred tank reactor. Stirred tank reactors are thus equipped with a feed and discharge as well as nozzles for inserting measuring instruments. The batch-by-batch performance of reactions requires continuous process monitoring.

Use cases

Use cases - Process monitoring

Products

Our Products

Our Services

Available around the world: services for the chemical industry

From plant designs and concepts to retrofits, from the development of new processes to the optimization of existing ones – with a global network of experts and committed employees in more than 190 countries, we can support you anytime and anywhere around the world with process engineers, automation technicians, project managers, or together with IT and industrial partners over the entire lifecycle of your chemical plant.

PCS 7 Batch

PCS 7 Batch

PCS / Batch

MES/ MOM

MES / MOM

MES / MOM

Gasanalyse

Gasanalyse

Gasanalyse

Wägetechnik

Wägetechnik

Wägetechnik

Identification

Identification

Identification

References

Projects worldwide in the specialty and fine chemicals industries

Find out more about the worldwide implementation of our solutions

Contact

We’re happy to answer all your questions

Batch processes and operations pose tremendous challenges for the chemical industry, including maximum flexibility plus extreme stability, end-to-end transparency over the entire value flow, optimal plant performance with customized quality, and ever shorter development and order management times.  

Let our experts answer your questions

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