Wire processing solutions

Key visual wire processing

From manually loaded systems to fully automated production lines

Wire processing machines are used in a highly dynamic environment. A wide range of applications entails strict quality requirements and high cost pressure. With our versatile digitalization and automation solutions, you make your systems fit for this challenging market.

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Application Wire Brake

Discover the software package for automation of wire winding machines for non-circular coil formers with a dynamic servo wire brake.

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Areas of application

New dynamics for electric motors

From cordless screwdrivers to electric cars, from refrigerators to hydraulic pumps: Electric motors provide motion. In particular, the dynamic market for electromobility offers major opportunities for wire processing – but new challenges, too.
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Automotive / Electromobility

Precise wire processing and wire machining form the basis for the high degree of efficiency and long service life of drive motors for electric vehicles, e-bikes and for numerous electric motors in vehicles.

Icon Domestic appliances

Domestic appliances

Durability, easy maintenance and cost-effective production are key criteria in the field of "white goods" for manufacturers of electric motors for domestic appliances.

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Industrial applications

Electric motors which drive machines, pumps, fans or compressors must, in particular, robust and durable design - but also impress in terms of energy efficiency.

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Power tools

The electric motors in tools not only make work easier for users - they also have to offer a balanced price-performance ratio. This also applies to wire processing and wire machining processes in this area.

Technologies

Many procedures, more options

Siemens offers a comprehensive automation and digitalization portfolio for machine concepts specifically tailored to wire processing. Discover the portfolio for the entire life cycle from development with digital twins to efficient production for your process.
Graphical representation of wire drawing

Wire drawing

Enable top-quality wire drawing – from non-ferrous wire to steel wire: with durable and energy-saving automation modules for wire drawing machines. Find out more.

Graphical representation of introducing hairpins into a stator.

Wire bending

Develop highly efficient and precise wire bending machines with the help of standardized and scalable software and automation solutions – for example for hairpin production for electric motors in the automotive industry. Find out more and discover real-world examples.

Graphical representation of the linear winding of a single stator segment

Wire winding

Develop and automate highly efficient wire winding machines for direct and indirect procedures – and benefit from top winding quality on a variety of coil forms thanks to powerful and scalable software and automation solutions. Find out more and discover real-world examples.

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Tailor-made solutions for wiring machines

Optimize the performance of your plants for the long term. With SIMOTICS motors, SINAMICS drives, SIMATIC controllers and HMIs, you focus on maximum productivity and excellent efficiency for wire processing.

Direct contact with the Siemens metal forming experts

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