Automation of wire winding
Scalable concepts for controlling complex motion paths
Shorter setup times for product changes, high winding quality and maximum plant availability: With the comprehensive solutions from Siemens for integrated automation and recording of necessary process parameters, you create the basis for powerful and reliable wire winding.
Many years of experience meet innovative approachesIncreasing e-mobility is accompanied by increased requirements on machines for the automatic production of stators for electric motors. Wire winding machines also play a key role in other applications, such as in the manufacture of household appliances, in industrial applications, in electrically driven manual tools or for use in drive trains. Crucial for efficient processes: the right automation.
Benefit from our many years of experience in the field of winding technology
We support you in the efficient automation of your wire winding machines:
- Overcome challenges such as the linear winding of individual stator segments or carry out winding using needle or flyer technology
- Make use of our scalable portfolio with the right products for the automation of manually loaded winding machines up to fully automatic production lines
- Control simple motion tasks of flyer winding up to highly complex motion control tasks in needle winding with standard or fail-safe SIMATIC S7-1500 CPUs or SIMATIC S7-1500 technology CPUs
- Count on the high dynamics, compactness, efficiency and robustness of our servomotors for your winding applications.
Your advantages at a glance
Overview of wire winding procedures
The solution in detail
With a control procedure developed and patented by Siemens, you can also control the wire tension of rectangular coil formers and ensure minimization of force fluctuations. The result: shorter winding times with higher quality and avoidance of excessively high wire tension.