Automation of wire winding

Graphical representation of wire winding

Shorter setup times for product changes, high winding quality and maximum plant availability: With the comprehensive solutions from Siemens for integrated automation and recording of necessary process parameters, you create the basis for powerful and reliable wire winding.

Many years of experience meet innovative approaches

Increasing e-mobility is accompanied by increased requirements on machines for the automatic production of stators for electric motors. Wire winding machines also play a key role in other applications, such as in the manufacture of household appliances, in industrial applications, in electrically driven manual tools or for use in drive trains. Crucial for efficient processes: the right automation.

Benefit from our many years of experience in the field of winding technology

We support you in the efficient automation of your wire winding machines:

  • Overcome challenges such as the linear winding of individual stator segments or carry out winding using needle or flyer technology
  • Make use of our scalable portfolio with the right products for the automation of manually loaded winding machines up to fully automatic production lines
  • Control simple motion tasks of flyer winding up to highly complex motion control tasks in needle winding with standard or fail-safe SIMATIC S7-1500 CPUs or SIMATIC S7-1500 technology CPUs
  • Count on the high dynamics, compactness, efficiency and robustness of our servomotors for your winding applications.

Your advantages at a glance

Overview of wire winding procedures

The solution in detail

With a control procedure developed and patented by Siemens, you can also control the wire tension of rectangular coil formers and ensure minimization of force fluctuations. The result: shorter winding times with higher quality and avoidance of excessively high wire tension.

Patented solution for wire tension control with rectangular coil formers

Proven in practice

We support manufacturers worldwide with innovative wire processing solutions. Have a look at our references.

More information and support

Would you like more detailed information or support on the solutions we offer? Take advantage of our extensive support services.

Support Services

In case of an emergency, Digital Enterprise Services offer you a wide range of services - by phone and online, anytime and anywhere with online support, technical support, the Siemens Industry Service Card and Managed System Services.

Spare Parts Services 

The Spare Parts Services from Digital Enterprise Services are available worldwide and ensure a smooth and fast delivery of spare parts - and thus optimal system availability.

Training Services

Industrial learning for every need with training services, continuously and sustainably. Our experts from SITRAIN and Vizendo Virtual Training Solutions offer the right training for you - classroom trainings, online or virtually.


Efficient automation of wire winding applications
Optimize the performance of your wire winding machines for the long term. Our experts will support you.