Software for the visualization of the future

The data interface on the server side provides access to online and historical data and alarms with .net or C++ programming, for individual solutions, such as the exchange of data with external databases or IT systems.

WinCC Unified provides an object-oriented approach to the structuring of the automation solution in engineering.

In operation, this structure supports plant management, for example, by automatically collecting faults within the hierarchy.

The database option uses a powerful SQL Server to archive large amounts of data (up to a maximum number of tags). It thus provides the basis for in-depth analysis of historical data and the tracing of processes over long periods of time.

This option enables the visualization of a structured planning of the production processes. It is used to define running times of machines and plants and to create standard templates for regular production days and shifts. Furthermore, the calendar function can be used to plan the process execution relative to a timeline.

Performance Insight provides the user with a formula editor for calculating individual key performance indicators (KPIs) according to ISO standard 22400, as well as a comprehensive selection of WinCC controls for their display and analysis. Furthermore, the result of calculated KPIs can be reported.

With the Plant Intelligence oOption Sequence (SES), standardized production sequences (ISA88) and parameters can be changed quickly and easily without changing the PLC program. Furthermore, the overview of the manufacturing steps and their status can be shown.

With WinCC Unified Line Coordination, recipe and batch-controlled production processes can be automated. Complex production sequences of interlinked machines in the production line can be coordinated, synchronized and monitored based on SIMATIC S7-1500 and WinCC Unified.

With PM-CONTROL, recipe management and order processing can be automated, because: Manufacturing specifications, recipes and parameter sets are used for providing production set points in all kinds of industries and must be managed, monitored for changes in a powerful database and be clearly displayed to ensure operational quality. Production orders are created based on these set points in order to provide plan able shop floor operation.

As part of a comprehensive quality management system, PM-QUALITY is used to collect, process and archive batch data, such as trends, alarms, production target and actual values, audit trails and laboratory values. Its powerful data archiving functions enable convenient creation of appealing and comprehensive production reports for batch processes.

With PM-LOGON, convenient and fast logon can be realized via an RFID card reader, e.g. for operating a machine with the company ID card. The modular architecture supports a variety of RFID readers from different manufacturers. For higher security requirements, an additional two-factor authentication can be activated.