SIMATIC ET 200SP – The powerful IO system for compact control cabinets

The CPU 1510SP-1 PN is the low-cost entry-level CPU for applications with medium processing and response speed requirements in discrete manufacturing technology. The CPU 1510SP-1 PN can be used as a PROFINET IO controller or as distributed intelligence (PROFINET I-Device). The integrated PROFINET IO IRT interface is designed as a 3-port switch so that a line structure can be established in the plant via ports 1 and 2 and also a PG / PC or HMI device can be connected via port 3.

The CPU 1512SP-1 PN is the CPU for applications with medium demands on the processing performance and the reaction speed in the discrete manufacturing technology. The CPU 1512SP-1 PN can be used as PROFINET IO controller or as distributed intelligence (PROFINET I-Device). The integrated PROFINET IO IRT interface is designed as a 3-port switch so that a line structure can be established in the plant via ports 1 and 2 and also a PG / PC or HMI device can be connected via port 3.

The CPU 1510SP F-1 PN is the reasonably priced entry-level CPU for standard and fail-safe applications with medium demands on processing performance and reaction speed in discrete manufacturing technology. The CPU 1510SP F-1 PN can be used as a PROFINET IO controller or as distributed intelligence (PROFINET I-Device). The integrated PROFINET IO IRT interface is designed as a 3-port switch so that a line structure can be established in the plant via ports 1 and 2 and also a PG / PC or HMI device can be connected via port 3.

The CPU 1512SP F-1 PN is the CPU for standard and fail-safe applications with average demands on processing performance and reaction speed in discrete manufacturing technology. The CPU 1512SP F-1 PN can be used as a PROFINET IO controller or as distributed intelligence (PROFINET I-Device). The integrated PROFINET IO IRT interface is designed as a 3-port switch so that a line structure can be established in the plant via ports 1 and 2 and also a PG / PC or HMI device can be connected via port 3.

The ET 200SP Open Controller comes with a pre-installed software controller or as a complete system with software controller and HMI software.

The SIMATIC ET 200SP Open Controller provides know-how and access protection and features important automation functions, for example for axis positioning, integrated system diagnostics or interfaces to Profinet.

The open controller is flexibly expandable by ET 200SP modules and is optimized for series machine manufacturing as well as for machines with distributed architecture.Thanks to its compact design, the ET 200SP Open Controller requires only minimum space and can be accommodated in compact control boxes directly on the machine.

The SIMATIC ET 200SP Open Controller allows for the realization of automation solutions with a particularly favorable cost-performance ratio. For instance, visualization can be simply realized via a SIMATIC Industrial Flat Panel connected via the graphics interface, optionally also with multitouch functionality. For commissioning purposes, mouse and keyboard can be directly connected via USB interfaces. At the same time, the Gigabit Ethernet interfaces support high-performance connection to higher-level networks.

• "All in one" 
  - Controller with central I/Os 
  - Visualization and Windows applications 
  - PC interfaces for monitor, mouse and keyboard 
  - Gigabit-Ethernet

• High system availability
  - Software Controller independent of Windows 
  - Support of Windows restart during ongoing controller operation

• Compact and modular
  - Small footprint 
  - Comprehensive portfolio of I/O modules 
  - Single-line expansion with up to 64 module

• Ruggedness
  - Continuous operation at ambient temperatures of 60°C without power loss 
  - Zero maintenance through fan-free design 
  - High EMC compatibility 
  - Resistance to vibration and shock loads

• User-friendly design
  - Externally accessible bulk memory - protected against unauthorized access 
  - Integrated run/stop switch for the controller 
  - Additional memory capacity via SD card 
  - PROFINET onboard: Replaceable bus adapter for flexible connection

• Efficient engineering in the TIA Portal
  - no Windows settings for the software controller required 
  - Reusability of S7 programs on other hardware platforms 

The ET 200SP Open Controller is a robust, compact control system that combines the function of an ET 200SP controller with a PC-based platform. The controller can be used to control special and series machines or even decentrally to control systems.

The I / O modules of the ET 200SP can be plugged in centrally and communicate via the integrated backplane bus. S7 communication can be set up via the PROFINET adapters of the ET 200SP system and decentralized peripherals can be connected. The PROFIBUS CM DP module extends the CPU 1515SP PC with a PROFIBUS communication.

For additional HMI functionality, the CPU 1515SP PC + HMI with preinstalled WinCC Runtime Advanced is offered.

The SIMATIC ET 200SP open controller with failsafe functionality is a PC-based controller in the design of the ET 200SP I/O system. Here, too, the pre-installed S7-1500 software controller is used as failsafe version with Safety Integrated. The integrated safety function makes the system very compact and saves space in the control cabinet because the additional safety controller that is usually required is not necessary here. Its compact design and modular expansion option make this controller particularly well suited for series production of machinery.

The range of SIMATIC S7-1500 T-CPUs is expanded with the CPU 1515SP PC2 T and CPU1515SP PC2 TF Open Controllers, which combine standard, safety and motion control functionality in one device.  These are based on the hardware of the CPU 1515SP PC2 Open Controller, and thus combine the advantages of advanced motion control functionality with an integrated Windows environment.
Previous motion control functions, such as absolute gearing and camming, are now joined by kinematics control with up to four interpolating axes as required, for example, for pick-and-place tasks. The system offers predefined kinematics, such as cartesian portals, roller pickers, SCARA robots, and delta pickers. A free transformation interface allows seamless integration into the user’s kinematics.
Users parameterize the kinematics with a graphically supported and intuitively operable configuration editor, and program the movements in space in the usual SIMATIC STEP 7 programming environment via standardized function modules in accordance with PLCopen.

In combination with the servodrive systems SINAMICS V90 (with Profinet), SINAMICS S210, and SINAMICS S120 even sophisticated motion control tasks can be accomplished efficiently.

The interface modules (IM) for PROFINET contain a 2-port switch for easy structure of a line structure. With PROFINET, more parameters are possible per station and thus more highly functional modules can be used. In case of service, the IM can be replaced without the use of a programming device - device name and parameters remain on the module. As with the PROFIBUS variants, the interface modules for PROFINET are separated from the interface module and the connection module. Various connection technologies are available for the interface module IM154-4 PN HF with the proven M12 7/8 "connection and the connection with push-pull technology

The interface modules (IM) for PROFIBUS can be combined with three different modules for connecting bus and power supply.All connection modules for PROFIBUS have visible address adjusters to easily recognize the address and a switchable terminating resistor.The integrated T functionality allows the commissioning of sub-segments and an uninterrupted bus communication in case of service.

The distributed I/O system ET 200SP offers a comprehensive portfolio of digital inputs, modules with standard functionality (ST) as well as enhanced functions
(HF High Feature / HS High Speed) 
Especially for price sensitive applications there are modules available that offer basic functionality (BA). 
Digital Inputs for NAMUR sensors and modules for AC voltage of 120 - 230 V complete the portfolio.

The most common modules are also available in packs of ten, which avoids packaging material and speeds up unpacking

Enhanced functions with diverse modules

Counting for DI 8x24VDC HS

4 channels for the connection of electronic pulse generators are available in the mode counting  with a counting breadth of 32 bits and a maximum frequency of 10 kHz. Extensive parameterization options permit adaptation to the application (upper and lower counter limit, choice flanks, these are counted, 2 reference values to set a status bit, input delay).

MSI - Module internal Shared Input for DI 8x24VDC HF

Input data are provided up to 4 IO controllers. Every controller can grasp it reading on the same channels.

Oversampling for DI 8x24VDC HS

Oversampling – fast equidistant data acquisition or rather issue at moderate CPU-Cycles 
Oversampling provides the user with the possibility to determine of two till n readings in synchronous and in constant equal intervals within a PROFINET-Transmit clocking. All n readings collected and transferred then in chronological order for PROFINET-Controller. The readings are available for further evaluation. 
Oversampling is always useful to use when measurements in a high temporal resolution should be available, but the application does not require a fast reaction to the single readings. A major advantage of Oversampling is that no faster CPU-Cycle is required for recording the high temporal resolution measurements. Typical applications are usually measurements for the detection of quality data and the collection of accurate position data, from which we can derive precise timing control function later. 
The Function Oversampling is also for output data realized. For example the ET 200SP High-Speed-analog module AQ 2xU/I HS analog value can be issued more finely. 
The two High speed digital modules DI 8 x24VDC HS and DQ 4 x24VDC are/2 of A HS, completely new in the product line of the SIMATIC ET 200 SP which also supports the mode Oversampling besides another two modes.

The distributed I/O system ET 200SP offers a comprehensive portfolio of digital outputs, modules with standard functionality (ST) as well as enhanced functions (HF High Feature / HS High Speed) 
Especially for price sensitive applications there are modules available that offer basic functionality (BA) 
Digital outputs with AC voltage up to 230V and relay outputs, NO as well as CO - complete the portfolio.

The most common modules are also available in packs of ten, which avoids packaging material and speeds up unpacking.

Enhanced functions with diverse modules

Pulse width Modulation for DQ 4x24VDC/2A HS

The four outputs provide a pulse-width modulated output signal in this mode. The digital channel is steered for with a pulse-/ break pulse duty ratio of 0.0% to 100.0%. The putting signal is issued in the form of an impulse result of one and out switching impulses digitally.
The control of the digital channel is done by a pulse / pause duty cycle, which is cyclically depending on the output value and from which the user program can be updated. The control signal is used as a pulse train by on- and off switching impulse which was digital expensed.

Valve actuation for DQ 4x24VDC/2A HS

A special valve drive function is integrated in the mode DQ. One switches on "1" signal at version a this and the exit for a parameterizable hold time then changes into a pulse break version whose frequency and pulse duty ratio are adjustable. The putting signal is issued in the form of an impulse result of one and out switching impulses digitally

MSI - Module internal Shared Input for DI 8x24VDC

Input data are provided up to 4 IO controllers. Every controller can grasp it reading on the same channels.

Oversampling for DI 8x24VDC HS,

Oversampling – fast equidistant data acquisition or rather issue at moderate CPU-Cycles 
Oversampling provides the user with the possibility to determine of two till n readings in synchronous and in constant equal intervals within a PROFINET-Transmit clocking. All n readings collected and transferred then in chronological order for PROFINET-Controller. The readings are available for further evaluation. 
Oversampling is always useful to use when measurements in a high temporal resolution should be available, but the application does not require a fast reaction to the single readings. A major advantage of Oversampling is that no faster CPU-Cycle is required for recording the high temporal resolution measurements. Typical applications are usually measurements for the detection of quality data and the collection of accurate position data, from which we can derive precise timing control function later. 
The Function Oversampling is also for output data realized. For example the ET 200SP High-Speed-analog module AQ 2xU/I HS analog value can be issued more finely. 
The two High speed digital modules DI 8 x24VDC HS and DQ 4 x24VDC are/2 of A HS, completely new in the product line of the SIMATIC ET 200 SP which also supports the mode Oversampling besides another two modes.

The distributed I/O system ET 200SP offers a comprehensive portfolio of analog inputs, modules with standard functionality (ST) as well as enhanced functions (HF High Feature / HS High Speed)
Especially for price sensitive applications there are modules available that offer basic functionality (BA).

Option of connecting current, voltage and resistance sensors, as well as thermocouples.

The most common modules are also available in packs of ten, which avoids packaging material and speeds up unpacking.

The High Speed Analog Input Module AI 2xU/I 2-/4-wire HS offers oversampling as enhanced functioanality.

For direct connection of automation components via serial interface

• Connection of old and external systems
• Connection of data readers or special sensors
• Different physical interfaces on one module, like RS232 and RS422 or RS485
• Predefined protocols, such as 3964 (R), Modbus RTU or USS
• Application-specific protocols based on Freeport (ASCII)
• Transmission rate max. 115.2 kbps
• Telegram length max. 2 kbyte, at least 2 telegrams can be buffered on the module (4 kbyte)
• Wiring via ET 200SP standard BaseUnit type A0

This AS-i master enables simple field devices to be integrated into the scalable distributed I/O system SIMATIC ET 200SP. For safe AS-i in- and outputs there is also a > failsafe module available.

Benefits

• Good scalability also for AS-i applications thanks to modular design

• Compact dimensions (by far our smallest AS-i Master)

• Extensive diagnostics options

• Single and multiple networks for small to complex plants

• Expandable for AS-i Safety

Technical features

• AS-i Master according to specification V3.0

• 62 nodes per AS-i Master

• Transmission of I/O signals in the process image comparable to PROFINET

• Integrated analog value processing

• AS-i cable diagnostics

The SIMATIC ET 200SP IO-Link Master is based on the current IO-Link specification V1.1, which enables the consistent storage of the IO-Link device parameters in the master. This means that when a device is being replaced, the current parameters are automatically transferred to the new IO-Link device – without additional effort by the user. The special feature of the SIMATIC ET 200SP IO-Link Master module: not only the device parameters are saved automatically, but also the master parameters. This makes replacing a module, whether master or device, possible without a programming device and without backing up the data.

• Single-wide (15 mm) ET 200SP electronic module

• Max. cable length to the IO-Link device: 20 m

• 4 IO-Link ports per module

• Max. 32 bytes of input and 32 bytes of output data per module; 
  individually adjustable with S7-PCT

• Supports I&M data

• Supported transfer rates: COM1, COM2 and COM3

• Operating modes per channel: IO-Link, SIO or deactivated; adjustable with S7-PCT

• Supports Device und Master replacing without additional engineering effort

The communication module SIMATIC ET 200SP CM CAN serves to connect to an ET 200SP system with the fieldbus CAN or CANopen and exchange data.
This allows for communication with up to 60 CAN nodes.

The configuration is made in TIA Portal (V16). A corresponding HSP is available to the user for this purpose.
In CANopen mode external device description files (.eds files) can be imported or exported.

• For the data exchange between an ET 200SP system and CAN 2.0A/B or CANopen manager or slave (according to CiA 301 & 302)
• CANopen Features:
  - Node-/ Lifeguarding
  - Heartbeat
  - SYNC (Producer / Consumer)
• Integration into TIA via HSP as of TIA Portal V16
  
• CAN connection with push-in terminals
• Integrated CAN terminating resistor
• Up to 60 CAN nodes
• 128 receive-PDOs and 128 transmit-PDOs
• Electrical isolation between both networks
• Diagnostic interrupts

CM  1x DALI allows the control, diagnostics and parameter assignment of up to 64 luminaires and 63 sensors via a 2-wire bus line.

• Saving of complete DALI configuration up to a maximum of 64 luminaires and 64 sensors in the module for replacing individual DALI participants without a configuration tool
• Detection of sensors (DALI control devices), such as switches, motion detectors or brightness sensors
• Formation of up to 16 groups for common control
• Definition of up to 16 scenes
• Switching on, switching off or dimming of single lights, groups or all via broadcast command
• Diagnostics of ballast and light sources