More power for Motion Control

SIMATIC Technology and the SIMATIC S7-1500 T-CPU give you more power for motion control applications

SIMATIC Technology and SIMATIC T-CPUs provide increased performance, more technology, more motion functions

The technological tasks in modern machines and plants are diverse and often demanding. It's good to know with SIMATIC Technology and the SIMATIC Technology-CPUs, there's an intelligent answer to all challenges regarding motion control, signal acquisition/output, closed-loop/PID control, artificial intelligence and machine learning. The integrated and scalable SIMATIC Technology automation solutions save you valuable engineering time for simple tasks as well as for complex issues and guarantee maximum efficiency and flexibility. This means: One engineering, one control, one communication for standard automation, safety and technology.

Key Visual automatica 2022
Fair, Jun 21 - Jun 24

Thank you for a great automatica

We are very happy to have been part of automatica 2022. In the following, we have summarized the most important topics we presented to you at the trade show. 

We hope you enjoy browsing through them! 

SIMATIC Technology at a glance

The easy way to solve today’s technology tasks

Do you want to automate operations and need an efficient, end-to-end, future-proof solution for your technology tasks to ensure a lasting competitive advantage? We’ve got the answer.

Benefit from “more power for control”

With SIMATIC Technology, a single CPU can be used to efficiently and cost-effectively implement a wide variety of application requirements for technological tasks, from Signal acquisition/output to Motion Control and PID Control with consistent quality.

 

The new SIMATIC S7-1500 T-CPU opens up new avenues in terms of extended motion control functionalities, such as transmission and cam disk synchronization and controls from 2D to 4D kinematics. The engineering in the TIA Portal is supported by integrated editors in a convenient and clear way.

 

The SIMATIC Safe Kinematics software library for the fail-safe Technology CPU (CPU 1517TF-3PN/DP), combined with SINAMICS S120 (FW5.1), makes it possible to safely monitor specified kinematic motions in space.

"Agility in machine building -Scalable Motion Control solutions with SIMATIC and SIMOTION controllers".

Download brochure

Technology CPUs

The plus in function and performance

For the implementation of complex and demanding applications, technology CPUs are the first choice. Discover the possibilities offered by the powerful motion control functionalities.

Motion control for the highest demands

With the technology CPUs, you can efficiently automate complex multi-axis systems and kinematics. With the "PLC-independent synchronization" function available in all technology CPUs, gear and cam synchronization can also be implemented across CPUs such that there are virtually no limits to axis configurations. In addition to power distribution to several CPUs, modular automation concepts can also be easily implemented with the PLC-independent synchronism. Thanks to the integrated safety functionality, all requirements for personal and machine safety can be met. As with all SIMATIC Controllers, engineering is performed as usual with Totally Integrated Automation Portal (TIA Portal), making it simple and timesaving.

Scalable motion control portfolio

Here you will find the right controller for a wide range of automation requirements. From simple motion control applications to high-end applications, our portfolio offers fully scalable and highly consistent functions. Engineering with Totally Integrated Automation Portal (TIA Portal) enables optimal automation solutions for every application.

Discover the SIMATIC T-CPU Controller

With these controllers you secure the plus in function and performance: Motion control functionalities for mid-range and high-end applications make it easier for you to implement the most demanding applications.

Functions

From simple to challenging

SIMATIC Technology offers a wide, scalable hardware portfolio across various performance classes with integrated technology solutions for maximum integration and flexibility. Together with the TIA Portal engineering framework, maximum efficiency is achieved. Instead of having to program complex technologies, users can easily parameterize technology objects. The technical functions are optimally supported with technology modules on the hardware side.

Motion Control - made easy! 

The integrated Motion Control functions enable simple and efficient control of single and multiple-axis drive systems. SIMATIC controllers and technology modules, supplemented with SINAMICS drive systems, provide a perfectly coordinated portfolio for this.

The Motion Control instructions required to program sequences of movements are based on the international PLCopen standard and enable Motion Control applications to be programmed with no special prior knowledge.

Motion Control for single axes: dynamic and reliable for simple processes

When drives or axes in a machine are decoupled from each other when operating, this is termed a single-axis configuration. Typical single axes are speed and positioning axes, such as conveyor belts and format adjustments. The user can program the coordination of multiple single axes in the machine to achieve the desired movements in the machine.

Motion Control for coordinated axes: precisely and flexibly control complete processes

Coordinated axes replace complex mechanical couplings, simplifying the mechanical design of machines. An electronic coupling supports linear and nonlinear dependencies as well as fast format changes for greater flexibility.

Motion Control for orbital movements with up to four coupled axes

Kinematics are freely programmable mechanical systems in which multiple mechanically coupled axes cause the movement of an operating point. The technology CPUs S7 1500T with the technology object kinematics provide functions for controlling kinematics, , for example for handling tasks such as pick & place, assembly, and palletizing.

The SIMATIC Safe Kinematics software library for the fail-safe Technology CPU (CPU 1517TF-3PN/DP), combined with SINAMICS S120 (FW5.1), makes it possible to safely monitor specified kinematic motions in space. Speed monitoring for selected points (e.g., tool centerpoints) and freely
Configurable zones (e.g., working and protection zones) protect machine tool operators during their work.

Motion Control with speed and position detection via external sensors

Separate machine sensors (external sensors) for position detection can be implemented in addition to the drive position sensors. These can compensate for slip or other mechanical effects in the machine, for example.

Incremental and absolute sensors are optimally integrated in the system via technology modules.

Fast acquisition of signals, immediate and precise response

Special modules enable the acquisition and output of signals with a resolution of up to 1 µs. This pays off in terms of both product quality and productivity.

Counting and fast reaction with technology modules

Counters acquire and evaluate the signals from incremental or pulse encoders. Fast reactions increase productivity - for example, in the precise dosing of liquids for greater material savings.

Precision and flexibility with electronic cam gear

Electronic cam control units generate switching signals based on precise position – wear-free and flexibly adjustable.  If required, direction or speed dependent.

Highest precision for measurement events

Probes determine the exact current position at the time of a measurement event.

Exact pulses for fast and accurate signal output

Pulse length, frequency and number of variable pulses offer possibilities for solving a wide range of tasks, such as valve control and dosing. The control of inputs and output timed to the microsecond enables high machine speeds.

Precise production processes and high product quality due to measuring functions

Determination of frequency or period duration from the time sequence of counter impulses or position values. This enables precise monitoring and control of rotating or linear speeds in a production process. Precise length measurement is possible with the available digital inputs.

Motion Control with speed and position detection via external sensors

Separate machine sensors (external sensors) for position detection can be used in addition to the drive position sensors. These are used to compensate for slip or other mechanical effects in the machine, for example.

Incremental and absolute sensors are optimally integrated into the system via technology modules.

Closed-loop control of process parameters with the help of integrated technology objects

The SIMATIC controllers already include control functions for performing automation tasks. No special control hardware is required. The actual values, setpoints and positioning values only have to be connected to the technology object. A two-stage integrated auto-tuning process ensures optimal setting of the control parameters.

Can be used in many applications, easy to put into operation

Compact controllers are used for universal control tasks with continuous actuators. These are controlled either by analog logic or with a pulse-width modulated signal.

Precisely control integrating actuators

Step controllers are specially designed for the requirements of integrating actuators, such as for valves with control motors. They therefore have additional inputs for connecting position feedback signals or limit switch signals.

Intelligent control of active heating and cooling elements

Temperature controllers support separate actuators for heating and cooling, each with their own parameter set. Temperatures can thus be controlled quickly and without overshoot. Synchronization mechanisms are available for applications with multiple temperature zones. The controller is also suitable for similar tasks with other process variables.

A wide range of possibilities for connecting different partners

In addition to bus systems such as PROFINET IO and PROFIBUS DP, data transfer in automation can be implemented through serial point-to-point or multi-point connections. Various physical interfaces and protocols ensure a high degree of flexibility and enable communication with non-system components such as balances, meters, and many others.

Maximum freedom for connecting almost any partners

Freeport, also known as ASCII protocol, is telegram-based and is free in its data content. Flexible criteria for automatically detecting the start and end of telegrams support generation and evaluation of the data stream.

Error-free communication with a security layer

In 3964 data transfer, control symbols are added to the information data. This enables the communications partners to check whether the data have been received in full. 3964R also uses a block check to detect data falsification.

The protocol for drive technology

The universal serial interface protocol (USS) is ideal for drive technology. A USS master can control up to 31 slaves/drives. Separate channels are available for cyclical process data as well as for parameter changes.

Good data throughput with a proven protocol

Modbus RTU (remote terminal unit) is a widely used protocol for data transfer in automation technology. Data transfer is serial between the Modbus master and one or more Modbus slaves.

The interface for controlled data stream

With the use of secondary hardware signals, the physical interface per RS232 (or EIA-232) enables controlled data transfer such as is required by modems. Without a secondary signal, RS232 represents a universal point-to-point connection.

The interface for high-performance, full-duplex operation

The physical interface per RS422 (or EIA-422) uses four individual conductors. The difference voltage principle enables higher transfer rates of up to 115 kbit/s. Simultaneous transmission and reception are possible.

The interface for multi-point communication

The physical interface per RS485 (or EIA-485) sends and receives on one conductor. This enables the operation of multiple slaves on one master and reduces wiring effort and expense.

Product overview

The ideal solution for every task – the SIMATIC Technology product range

SIMATIC T-CPU Controller

SIMATIC T-CPU Controller

Motion control for the highest demands

Motion control functionalities for mid-range and high-end applications make it easier for you to implement the most demanding applications.

SIMATIC S7-Controller mit Technology Integrated

SIMATIC Controller with technology integrated

SIMATIC Controller with technology integrated

Using the integrated technological functions of SIMATIC Controllers

SIMATIC Technology modules

SIMATIC add-on modules

Software solutions for technology tasks such as motion control

Software solutions

Software-Lösungen

Additional Software for technological tasks like Motion or PID Control

High-performance automation solutions

High-performance automation solutions

AI applications with SIMATIC S7-1500

AI applications with SIMATIC S7-1500

The S7-1500 TM NPU module works with a trained neural system.

Learn more about our hardware and their respective functions

Download overview matrix

Support

Straight to the goal with SIMATIC Technology

The wide range of automation tasks is matched by the applications in which SIMATIC Technology provides for a perfect solution of even the most complex automation tasks.

At Siemens Industry Online Support you will find all important documents and links as well as application examples, FAQs and discussion forums about SIMATIC Technology.

Whether you are a beginner or an experienced user, the information will help you to solve your individual technology tasks.

References

SIMATIC Technology in practice

In numerous industries all over the world, SIMATIC Technology solutions contribute to efficient Motion Control, Signal acquisition/output, Closed-loop/PID Control and Serial communication solutions. Here you will find an interesting selection. Discover the advantages.
Teaser Cybersecurity for Industry
Cybersecurity for Industry

Security information

In order to protect plants, systems, machines and networks against cyber threats, it is necessary to implement – and continuously maintain – a holistic, state-of-the-art industrial security concept. Siemens’ products and solutions only form one element of such a concept. For more information about industrial security, please visit.

 

siemens.com/cybersecurity-industry

SIMATIC Technology pays for itself

Smarter and more efficient solutions for technology tasks

SIMATIC Technology gives you efficient end-to-end and future-proof solutions with which you can easily master the most challenging technologyl tasks on your own. In short: “more power for control!”

Get in touch directly with a contact near you

Find contacts