Elecrama 2020

Elecrama 2020

Maximize the Power of Digitalization

Maximize the Power of Digitalization

Globally, a paradigm shift is taking place toward decarbonization, decentralization, and digitalization. With its digital portfolio and industry know-how, Siemens can maximize the performance of utilities and enterprises by guiding them through their digital transformation.

Utilities and corporate enterprises of any size or area of focus – whether energy generation, transmission or distribution, discrete or process industries, and infrastructure – constantly face challenges due to global megatrends.

 

Working together with its customers, Siemens is making the digital transformation a reality – across the value chain. Siemens provides customers with the capability to create a smart value chain and transform data into valuable business outcomes, all while minimizing risk.

 

At Elecrama 2020, Siemens demonstrated how an integrated approach is put into practice through innovative solutions and products. Siemens creates, builds and intelligently connects energy systems, buildings and industries among each other and with people to adapt and evolve the way we live and work to the better. It drives the digital transformation of process and discrete industries by integrating automation, software and cutting-edge technologies. Together with customers and partners we drive the digital transition to sustainable, resource-efficient industry, infrastructure and energy value chain.

Digital Enterprise – Thinking industry further!

Driving the digital transformation by integrating automation, software, and cutting-edge technologies.

The Digital Enterprise portfolio enables industrial companies of all sizes to implement current and future technologies for automation and digitalization. Thus, they can tap into the full potential of Industry 4.0 and get ready for the next level of their digital transformation journey.

 

Through a live demonstration at our booth, witness how you can shorten time to market, decrease cost, increase productivity, enhance product quality and drive innovation.

Products

The industry is right on the threshold of the fourth industrial revolution. Automation is being followed by the digitalization of production. The goal: an increase of productivity, efficiency, speed, and quality, resulting in higher competitiveness for companies on their way to the future of industry. Here you will find Siemens’ comprehensive offering for automation technology and the digitalization of production.

Key highlights
  • SIMATIC Energy Management solutions – A Comprehensive, integrated energy management from field level to management level – future-proofing your production
  • Standardization of Machines and line integration with TIA Portal
  • SIMATIC High Available Systems S7-1500R/H
  • Artificial intelligence in SIMATIC with the new S7-1500 TM NPU (Neural Processing Unit)
  • Virtual Commissioning – from the controller, to an individual machine, all the way to complete production lines, our solutions for virtual commissioning allow machine builders and plant operators to respond to various validation questions quickly and reliably with the aid of simulations.
  • SIMATIC WinCC Unified – a totally new visualization system you can use to overcome the challenges of digitalization in mechanical engineering and plant construction.

It is the objective of safety technology to minimize, as much as possible, the hazards created by technical facilities for people and the environment, while restricting the scope of industrial production (machine availability) to the least possible degree. Visit us for making the best use of standards and regulations.

Key highlights
  • Solutions for applying machinery directive and safety standards, achieving functional safety for machines and plants.

Siemens’ extensive portfolio of low voltage drive systems is the most complete and thoroughly integrated family of drives in the world. With a high level of flexibility, functionality and engineering comfort, our systems cover all performance levels – from simple frequency converter tasks and coordinated drives through to motion control tasks.

Key highlights
  • SINAMICS G120X converters were developed for the optimum operation of pumps and fans in the water industry. The converters are rugged, reliable, and simple to operate.
  • New drive system comprising SINAMICS S210 and SIMOTICS S-1FK2 motors.
  • SINAMICS G120 the modular inverter: compact, safe and rugged.
  • DC driver controller.

A portfolio of energy efficient and super energy efficient motors on display that showcase the Siemens strength in these segments.

 

The complete range of industrial motors – synchronous as well as asynchronous: from standard electric motors through servomotors for motion control applications. SIMOTICS next-generation low-voltage motors are equipped with SIMOTICS CONNECT 400, a box for collecting motor-specific condition data that’s analyzed in SIDRIVE IQ Fleet, making the motors IQ-ready. The IIOT based SIMOTICS Connect 400 can transform a Standard SIEMENS Motor into a SMART SIEMENS Motor, which monitors and communicates its own health parameters over the internet so that basic operating data can be accessed from a remote device for data analytics and predictability.

Key highlights
  • Condition monitoring and predictive data to improve the overall motor efficiency, provide a high degree of reliability and considerable cost savings.
  • Real-time alerts and analysis made available on smart phones, tabs and computers through our cloud based Sidrive IQ Fleet App.
  • Highly reliable energy efficient motors for various applications.
  • The SIMOTICS Connect 400 connectivity module with all of the sensors needed to capture vibrations or temperature-related data from motors, as well as a WLAN communication module and a battery that allows it to operate autonomously.

Digital Connectivity for Industry is the decisive factor for anyone who wants to fully exploit the opportunities of digitalization. Working almost invisibly, it provides the connections you need between all objects, systems, and applications. A plant thus becomes intelligent, things become the industrial Internet of Things, and ideas become reality. Our offering combines essential elements of the digital infrastructure, like industrial identification and locating systems, communications solutions, industrial security, and future key technologies like Industrial 5G, TSN, and CloudConnect. You benefit from a powerful base for all current and future IIoT applications.

Key highlights
  • Secure Network Access Control with seamless IT/OT integration and collaboration
  • RUGGEDCOM Cybersecurity solutions - Siemens customers can establish an electronic security perimeter around their critical infrastructure to prevent the disruption of  mission-critical applications by accidental or malicious acts.
  • SIMATIC RTLS - the locating platform for your digital enterprise. It locates objects with accuracy measured in centimeters and makes the positioning details available to higher-level systems in real time.

Many companies strive to always be at their very best. Productivity is a key factor for success in the global marketplace. Your machines and plants must operate reliably throughout their entire lifecycle so that you will always be able to meet your customers’ requirements quickly, flexibly, efficiently, and with the highest quality. The challenges that manufacturing companies face are as varied as the products they produce. We assist you with our unique service and support offering that also covers the digital transformation. Our digital service portfolio enables in-depth analysis of all relevant operational and process data, allowing you to optimize the overall effectiveness of your plants while improving your competitiveness and achieving maximum performance and efficiency in your machines and plants.

Key highlights
  • Complete integration with Siemens’ products.
  • Intelligent systems that consider the entire production process in an integrated manner.
  • Customized services that are tailored to suit machine builders’ and plant operators’ demand.
  • Siemens services help increase Productivity, Flexibility and Efficiency of your machines and plants.

The fusion of the real and digital world opens up countless possibilities. But knowing how to use these requires special skills and knowledge. Whether it is understanding the overarching technical principles of digitalization, such as standardization, security, and OPC UA, or increasing efficiency through automatic generation of engineering tasks and virtual commissioning. Visit us and we can provide you with the knowledge you need.

Key highlights
  • With its three areas – SITRAIN open, SITRAIN access and SITRAIN personal – SITRAIN offers you an all-encompassing range of options for an ongoing expansion of your knowledge and skills, suited for every type of learner.
  • Product demonstration of SITRAIN Industry 4.0 kit.

Creating environments that care

Smart Infrastructure intelligently connects energy systems, buildings and industries to adapt and evolve the way we live and work.

The business, together with customers and partners creates an ecosystem that intuitively responds to the needs of people and helps customers to better use resources. The business is engaged from the macro to the micro level, from physical products, components and systems to connected, cloud-based digital offerings and services.

From intelligent grid control and electrification to smart storage solutions, from building automation and control systems to switches, valves and sensors. India is witnessing growing demand for "smart" infrastructure in verticals and markets that includes data centres, airports, metros, utilities and smart campuses.

Products

Consistent, safe, intelligent: low-voltage power distribution and electrical installation technology for infrastructure and industry. Whether in industry, infrastructure, or buildings: Each environment is dependent on a reliable power supply. Which is why products and systems featuring maximum safety and optimum efficiency are in demand. This comprehensive portfolio for low-voltage power distribution and electrical installation technology covers every requirement – from switchgear to the socket.

While strengthening its core products range of SIRIUS Switching and Protection devices, with their modular design, that can be planned and built into a control cabinet in a very simple way; Siemens would also showcase a virtual ICP panel, SIVACON/SIEPAN Panels conforming to IEC 61439 and intelligent DBs which carries the story of digitalization ahead. Siemens would also present the supremacy in application relevant Motor Starting Devices, Safety Relays and Intelligent iMCCs.

Products include SENTRON 3VA MCCBs, Betagard 5SL MCBs & 5SV RCCBs, SIRIUS 3RW5 Soft starters and SIRIUS ACT on PROFINET.

Key highlights
  • It offers IEC/EN and UL standard compliant products required for the switching, protection, starting of motors and systems, measuring and monitoring devices from a single source. The permanent advancement and continuous innovation of CP products optimally prepares our customers for current and future requirements. Modular designs across the product basket maximizes configuration and operational flexibility
  • Communication-capable products and systems support integration into various industrial & building automation systems which provides them with efficient solutions.
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The primary task of medium-voltage power distribution systems is economical and reliable power distribution. Siemens takes this responsibility seriously and offer products and solutions for medium-voltage systems to our customers around the world. Our optimally coordinated systems meet the growing technical requirements and ensure reliable power distribution – in air-insulated or gas-insulated switchgear, and for applications outdoor installations.

Key highlights
  • A comprehensive portfolio for medium-voltage power distribution enables a more economical, reliable and responsible use of electrical power through the utilization of smart grids.
  • An integrated approach to medium-voltage power distribution is the basis for green cities; energy-efficient infrastructure, buildings and industrial applications, and high supply reliability.
  • eMobility Charging Ecosystem – Energizing your journey into a new era. A changing world requires the ability to consistently rethink and take appropriate action. A leading example is the switch to electromobility, where we’re ready to support you with holistic solutions.
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The evolution towards a smarter grid is the most comprehensive and disruptive development to confront the energy industry since mass electricity distribution was first introduced more than a century ago. One-way flows are evolving into multi-directional flows of energy and digital information. The resulting complexity requires a new, integrated and secure approach to delivering the right information technology and operational technology solutions that will help define success for a smarter, interconnected and distributed future grid.

Key highlights
  • A complete end-to-end spectrum of technologies, products, services and solutions, designed for all partners in the energy industry. Siemens works closely with energy producers, grid operators, industrial companies, multi-utilities, cities and rail operators to help them meet the challenges of the new era.
  • The industry’s most innovative IT solutions to optimize information and communication. The more intelligent these systems are, the more useful and valuable the information generated from field data becomes. Incorporating digital sensing and automated analytics across the entire energy system will revolutionize the industry.
  • Moving towards a more efficient, reliable, resilient and responsive grid.
  • Enabling a paradigm shift away from a centralized, reactive and producer-controlled network. Fundamental modernization of current installations is necessary to master growing demands and to operate safely in the increasingly complex environment of the future.
  • Experience solutions like Process Bus in Digital Sub-Station with digitally enhanced NCIT’s (Non Conventional Instrument transformers) and Merging Units (MU’s) as key technology components, the power line carrier solution for Digital Transmission Grids, SIGUARD Protection Security Assessment, Industrial and domestic distribution system. Technologies for the Grid also include Spectrum Power™ ADMS Control Center – The Digital Brain of the Distribution Grid, Self Healing solution in distribution network, EnergyIP – The leading Grid Applications platform
  • Solutions for E-Mobility infrastructure management and Cyber Security Solutions that protect your critical assets. Power Quality Management with Protection, Monitoring, Instrumentation, Metering, Logic, Fault Reporting and Data Logging.
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Infrastructure leaders and innovators from around the world continue to discuss how to design, build, operate and finance infrastructure projects in the future. The question of how we can speed up infrastructure delivery and improve asset utilization has never been more important. Cities, which are the engines of economic growth, often compete with each other and are faced with pressures to be better, faster, and more flexible to do more with less. Instead of traffic-congested cities with unhealthy levels of pollution, we need to create environments that care – this journey begins with creating Smart Campuses.

The nuts and bolts of infrastructure provide the cornerstones for society: road and rail networks, water supply, electrical grids, buildings, and communication lines – today, to a large extent, they act independently of each other and with low levels of automation.

Key highlights
  • With digital innovations making their way into cities, Siemens showcases its Infra 4.0: Smart Campus proposition that brings together Smart Grids, Smart Buildings and Smart Environment under a single Intelligent Integrated Platform.
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Mastering the challenges of changing energy systems

Energy systems are changing fundamentally and fast. The importance of individual energy sources and options for power generation are changing, as are the ways in which electricity is transmitted and distributed.

Power generation is becoming more decentralized making grid management increasingly complex. Meeting these challenges requires cutting-edge products and services covering the entire energy value chain. Specifically, it calls for a comprehensive portfolio of physical and digital technologies, products and solutions that allow us to actively build our energy future.

 

The Siemens portfolio ranges from state-of-the-art compressors, turbines and generators to virtual power plants, intelligent grid management and innovative storage solutions 

Products

Today’s world is connected, and we believe it is about time to connect transformers digitally. We are paving the way for a completely new product class: the Sensformer®. No matter if you operate a transformer in a power generation plant, an industrial application or in the grid: Your assets will let you know their operational status and give an indication when abnormalities occur, hence more transparency and flexibility at minimized risks and cost.

 

A Sensformer® contains the necessary sensors for entering the most important operating parameters – such as oil-level, temperature, LV winding current and GPS-positioning. To step into the world of digitalized transformers, you simply add a GSM-card. Data submission can be done via GSM as well as Ethernet-connection without the need of a secondary IT infrastructure.

Key highlights

  • Reduced vulnerability, by limiting actual physical measurements & avoiding unnecessary IT equipment at site (e.g. no local analytics).
  • Easy connectivity, by provision of a secure GSM connection
  • Enabling real time asset management using a standard and open cloud solution
  • Customer-centric co-creation of applications and offering value to all operations.

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Digitalization happens at a speed that is yet unprecedented in the transmission product industry. While the Sensformer® journey has only started a year ago, it is already evolving by scaling up product features. The new applications as provided by the Sensformer® advanced are based on a digital twin operation, a synchronized thermo-replication of the physical asset.

 

The digital twin operation simulates the behaviour of the physical asset in real time and thus creates a completely new type of experience and value-add applications: An active overload manager allows Sensformer® advanced operators to manage temporary overloads without compromising on lifetime. With a full temperature view, the current heat status can always be checked, a life consumption view gives indications on the residual lifetime of the asset. Furthermore, based on the digital twin, for highly developed applications, additional advanced sensors can be used on the asset, e.g. bushing, partial discharge or DGA sensors.

Key highlights

  • Scalable hardware platform
  • Comprehensive set of data for a know it all status
  • Added transparency, enhanced productivity and advanced intelligence
  • Virtual sensors
  • Active overload prediction
  • Lifetime prediction
  • Advanced intelligence

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The connectivity of assets is the first step into digitalization. With Sensformer® we entered this field in 2018. This year, we expand the successful concept to the complete transmission products portfolio. In future, all your substations assets will deliver the data that helps you achieve flexibility and transparency – paving the way for the “Internet of Energy”.

 

Enhance productivity with the health index and health index prediction for the reduction of unplanned downtime of assets. Additionally, Sensgear® comes with F-gas reporting functionality. This means, operators can reduce their costs to comply with regulations. And they obtain a notification even before a critically low alarm level – good for the environment and for the operator as penalties can be avoided.


Key highlights
 

  • Performance increase: Learn about the status and benefit from operational predictions
  • Get additional revenue by additional power transmission and reduction of unplanned outages
  • Health, Safety & Environment: Increase operational safety through less manhours on the equipment and know early about SF6 leakages, CO2e emission and oil leakages of oil-paper insulated instrument transformers before it gets critical
  • Reduce operational costs by using the product scheduler
  • Eliminate costs for F-gas reporting and F-gas leakage penalties.
  • Risk avoidance: Minimize risks of unplanned outages, leakage and potential CO2e emission penalties

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Today more data is generated than ever, but most players in the energy sector struggle to put this data to work. At the same time, changing market requirements have increased the demand for data analysis, interpretation and advice that could make an impact on the bottom line. We know that digital transformation is about more than just technology - so not only do we offer a broad portfolio of state-of-the-art digital services for energy, but also a collaborative approach to solution design and our business model flexibility.


Key highlights
 

The Omnivise portfolio addresses four essential requirements of the energy industry:

  • Increase performance
  • Optimize availability
  • Reduce costs
  • Avoid risks and enhance security

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High-voltage direct current (HVDC) transmission systems are becoming more and more important in an energy landscape that is characterized by increasing digitalization, decarbonization, and distributed generation. HVDC technology offers the most efficient means of transmitting large amount of power over long distances, help connect green power to the grid, and stabilize three-phase-grids.


Key highlights


HVDC technology is ideally suited to support and improve the sustainability, efficiency, and reliability of power supply systems.

High-voltage direct current transmission systems supplement the existing AC infrastructure through:

  • highly efficient long-distance power transmission for projects such as Ultranet
  • grid access for onshore and offshore
  • renewables transnational grid connections
  • provision of fully controlled power supply in either direction
  • the connection of asynchronous grids and grids with different frequencies
  • performance improvements and firewalling of AC grids against cascading blackouts

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The growing number of small, decentralized power plants such as solar, wind, and biogas plants is making it much more difficult for grid operators to ensure reliable and stable grid operation. Flexible AC Transmission Systems (FACTS) are the perfect solution for increasing the reliability of AC grids, improving power quality, and boosting transmission efficiency. Siemens Gas and Power supports customers around the world with innovative FACTS to help them master the challenges of energy transitions
 

Benefits for utilities
 

  • Fast voltage regulation
  • Increased power transfer over long AC lines, transformers etc.
  • Damping of active power oscillations
  • Load flow control in meshed systems, thereby significantly improving the stability and performance of existing and future transmission systems

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Benefits for Industries
 

  • Improved energy supply to the process plant to benefit production
  • Compliance with utility limit values for power quality secures grid connection and avoid penalties
  • Short amortization
  • Reduce harmonics generated by the loads

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The SITRAM® DRY online oil dehydration system removes moisture from the insulating oil through disturbing the moisture equilibrium so moisture diffuses from the wet insulating paper to the dried insulating oil, slowly removing the moisture from the solid insulation. The system has modular construction and is well suited for transformers of varying ages, manufacturers and ratings (from distribution to generator step-up transformers).


Key highlights

  • Continuous online removal of moisture from solid insulation
  • Based on a molecular sieve technology
  • Easy to install on any energized transformer
  • Temperature and moisture monitoring
  • Cartridge replacement and regeneration service
  • Flexible hose connections improve reliability during cartridge change out
  • Two options: frame version and cabinet version
  • Can be integrated with Siemens TLM™ monitoring solutions

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In order to support its customers in the face of the growing risk of cyber threats, Siemens has developed a comprehensive cyber security service portfolio for HVDC and FACTS. The service portfolio comprises different steps to strive for cyber security. These services include the identification of cyber vulnerabilities; the protection of all systems from cyber threats, including a fast service response to cyber incidents, and finally consulting and awareness trainings. 

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Siemens traction transformers are setting standards of quality and versatility around the world. Over a century of experience in development, manufacturing, and servicing has made Siemens one of the world’s leading providers. This is the solid foundation for customized, state-of-the-art railway transformers that are always one step ahead.
 

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Wherever distribution transformers have to assure the utmost safety in areas frequented by people, GEAFOL Neo / CARECO® cast-resin transformers are the ideal solution. With GEAFOL Neo / CARECO, the limitations of liquid-filled transformers are avoided, but the proven characteristics such as operating safety and service life are retained.
 

Key highlights

  • Innovative clean design
  • Low loss and low noise level
  • Variants available for converter operation (on request)
  • Mechanically reinforced designs available (on request)
  • Up to approx. 40% increase in power possible through forced-air cooling
  • Optimal combination between size and power
  • Certified in accordance with 60076-11
  • Climatic Class C2, Environmental Class E2/E3, and Fire Classification F1
  • Maintenance-free windings embedded in moisture-proof, fire-resistant, self-extinguishing insulating material that is suitable for the tropics
  • High electrical safety thanks to foil winding
  • HV winding free of partial discharges (< ambient noise level) up to twice the rated voltage

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It is our mission to keep HVDC and FACTS systems in perfect shape for efficient, reliable, and highly available operation as well as for the changing demands of the future. That is why our comprehensive RFS portfolio covers the whole range of proactive and reactive services like Remote expert support during breakdown, Remote maintenance support during scheduled outages, Remote trainings sessions on system and Remote technical assistance to operate systems

 
Key highlights

  • Our dedicated Customer Support Centre automatically identifies critical situations
  • Experts conduct remote analysis and give recommendations
  • Reliable and secure data connection
  • Grants access to Siemens’ global network of experts regardless of their location
  • High performance and availability through on-site experts
  • Detailed condition report and early warning indication
  • Reduced life-cycle of cost
  • Minimized outage time
  • Tailored trainings and continuous qualification of customer service personnel

 

Market-specific offerings for diverse verticals

High performance, cost-efficiency

For any industry or application, reliability is the key. Siemens is one of the most trusted drive and motor manufacturer, with the broadest power ratings portfolio, standardized solutions and unique products - with improved throughput and increased efficiency. These drive solutions for critical industry applications are absolutely reliable and with high operating efficiency. Our digitalization and service expertise keeps the performance and availability of the drives at the maximum.

The future is digital – including in the industrial sector. Thanks to digitalization and networked processes, companies can produce more flexibly and reliably, and they can respond to events more rapidly. Digitally enhanced drive components are an important step toward digitalized automation. With SIDRIVE IQ, you can now benefit from an IoT digitalization solution for drive systems. Take advantage of digitalization to enter a new dimension of availability, serviceability, productivity, and efficiency.

 

SINAMICS medium-voltage converters can also be ordered easily and conveniently as IQ Ready. This offers numerous advantages: for example, you’ll receive valuable information on the status of your converter.

 

The SINAMICS CONNECT 500 connectivity module ensures that extensive converter information can be analyzed right in MindSphere and subsequently in SIDRIVE IQ Fleet. This means that information like parameters, events, error logs, and a history overview is available in the event of errors. The modules make it easier to limit unexpected error messages and make sure that your drive system can be analyzed, optimized, and restarted within minutes. Networking gives you precise condition information – and thanks to SIDRIVE IQ, you can fully optimize your converters’ reliability and availability.

 

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The new SIMOTICS Medium Voltage motors are being equipped with a SIMOTICS 600 connectivity module to make them IQ-ready. This will allow you to load your condition data into MindSphere and benefit from analysis via SIDRIVE IQ.

 

New motors with SIMOTICS CONNECT 600 can be ordered easily and conveniently. Temperature and vibration sensors are already installed on the motor to give you highly precise condition information on temperature, vibration, and speed – in other words, a precise overview of your motors. This is the optimal way to make your drive system even more transparent and reliable.

 

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Flender stands for comprehensive knowledge in all questions of mechanical drive technology, as well as the utmost quality in all products and services. Highly qualified and dedicated employees have always been the key to our innovative strength and productive capacity. But they are also the basis of our special consulting expertise, which is supported by a virtually unlimited portfolio. Our ability to competently advise our customers with a view to their individual requirements rests on our extensive application know-how and our decades-long experience in many sectors of industry and raw materials extraction.

 

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