SIMATIC RF200: The compact RFID system in the HF range
Data transparency in intralogistics and small assembly lines
SIMATIC RF200 offers cost-efficient HF readers for applications in small assembly lines and in RFID intralogistics and RFID production logistics. A compact entry-level system for applications in the lower to medium performance range.
System benefits
RFID System RF200: Flexible and fast
Standard identification tasks – like reading an ID number or reading/writing user-defined data – can be managed by all RFID readers in the product family. This has been expanded with readers that meet IO-Link standard V1.1: Their write/read speed is more than ten times faster than the series based on IO Link standard V1.0.
Benefits for the entire value chain
SIMATIC RF200: Quality and efficiency along the value chain
Continuously improve your efficiency: Using innovative identification systems like SIMATIC RF200 can make a decisive contribution. To learn how, see our specific application examples – from assembly lines, RFID production logistics, and RFID intralogistics to identification of parts, conveyor technology, and tool identification.
Task description
- Control of workpiece carriers within production
- Centrally store key production and quality data on the workpiece carrier
- Dynamic reading and writing
- Compact assembly
Solution
- Workpiece carrier equipped with ISO transponders: for example, MDS D424 with 2-KB memory
- Installation of SIMATIC RF200 readers (like RF210R) along the line
- Directing the workpiece to the correct processing center prior to each processing stage
- Assessing accuracy of assembly following each processing stage; results of each process are written on the transponder
Benefits
- Improved quality, because every processing stage is individually checked
- Reliable documentation of quality data and full traceability at the component level
- Possibility of decentralized and/or central data management
- Compact structure enables flexible SIMATIC RF200 reader assembly options in a variety of scenarios
Task description
Unique identification of bodywork via the skid for order-based manufacturing
- Dynamic reading and writing processes (at low speeds)
- Long reading distances with non-precise positioning
- Silicone-free and chemical-resistant components
- Heat-resistant up to 220° C
- Data transmission and security assured, even in harsh environments (like proximity to welding robots)
Solution
- SIMATIC RF280R with MDS D126 or MDS D139/D339
- Reader generally assembled below the skid
- Transponder generally assambled on a crossbar
Benefits
- Transponders have a long service life and are robust and maintenance-free
- High level of data security even in challenging environments for wireless communication
- Transponders are scalable: different memory volumes, dimensions, and variants
- Globally proven design
Task description
- Complete transparency for inventory and tool location while systems are in operation
- Fast and error-free tool data management
- Maximum productivity and quality by ensuring rapid and error-free tool changes
- Ideal use of downtime
Solution
- SIMATIC RF210R or RF250R with ANT 12 and MDS D117/D127/D421/D521 transponders
- Tool passes by the RFID antenna
- Tool data stored on transponder automatically recorded and transmitted to CNC control
- Manual SIMATIC RFID reader is used to ensure correct loading of tool trolley
Benefits
- Rapid and reliable automatic tool identification
- Flexible installation possible even in confined spaces
- Potential sources of error can be eliminated in tool management by using clear tool labeling
- Best possible use of tool stocks thanks to transparent and efficient tool store administration
- ISO transponders (ISO 15693) provide maximum flexibility and security of investment
Task description
- Completed work stages imported into databases
- Track & trace data gathered, documented, and archived
- Necessary work stages are controlled using the identification number (UID)
- Cost-efficient integration of a large number of read points
- Stringent demand for temperature resistance
Solution
- SIMATIC RF200 IO Link reader with MDS D160 transponder
- Reads points with SIMATIC RF210R to supply identification number (UID) to control working stages
- Production data (OK/NOK, screw parameters,…) are immediately written into database
- High heat-resistant transponders (molding at 100° Celsius)
- Transponders assembled on the side of or below the workpiece carriers
Benefits
- Simple integration using IO Link standard
- No need for RFID-specific programming
- Application can be duplicated quickly because components are easy to configure
Task description
- Control AGV in conjunction with other sensor technologies (defined roadways)
- Store position data on the data media: review other behavior of the AGV (continue, left/right, stop,… ) at key points
- Speed control, review final position, specify path based on RFID
Solution
- Assembles the RF260R on the underside of the AGV
- Transponders recessed in the base at various key points
Benefits
- Sturdy industrial products for use in harsh industrial environments
- Possibility of precise positioning at key points
- Different readers for different read distances with large lateral tolerances
- Readers with good EMC characteristics
The right device for your requirements
Components for the SIMATIC RF200 RFID system
With our portfolio for SIMATIC RF200, we offer you a comprehensive range of components for almost all identification tasks in intralogistics and production logistics – regardless of power range, design, and protection level.
