SINAMICS G115D – the new distributed drive system

Innovative system solutions for horizontal motion applications

The new SINAMICS G115D is a powerful drive system that has been specifically designed to address current and future challenges involving horizontal conveyor applications. Typical applications include intralogistics and airports. These markets face challenges such as the volume of demands and parcel shipments, and in environments where space is at a premium. This means that a higher volume must be handled in a shorter time. SINAMICS G115D is the optimum device when addressing all of these requirements as it operates reliably under harsh conditions and takes up little space. It combines a motor, frequency converter and gearbox in one single unit. This all-in-one solution means that it can be easily integrated into existing automation environments.

Configure your distributed drive system easily online

Optimize your drive systems with practice-oriented expert know-how!

Looking for additional information on the new distributed drive system for horizontal motion control applications? Learn from our experts. Join us as we discuss new trends and developments and interesting insights about the SINAMICS G115D and the various verticals it caters to. Register for our upcoming webinars or watch our webinar recordings!

HM und SPS en Shoutbox

SINAMICS G115D is not just a new distributed drive, but a complete drive system. The SINAMICS G115D comprises a motor, frequency converter and gearbox and is available in two versions. This user-friendly, modular and versatile solution offers dedicated features for conveyor applications, and has an innovative design to make connecting up, commissioning and service very easy. With SINAMICS G115D, you benefit from an out-of the-box concept for easy handling, fast set-up and extremely simple operation.

Motor mounted

The complete unit comprising geared motor and frequency converter is pre-commissioned.

Wall mounted

The converter is pre-commissioned for the selected motor.

SINAMICS G115D - Innovative system solutions for horizontal motion applications.

Download Brochure

SINAMICS G115D. Versatile. Rugged. Distributed.

Designed for success, our new distributed drive system presents one entire solution with full flexibility and maximized usability.

The new distributed drive system.

SINAMICS G115D is not only equipped with very reliable components, it also

features a service-friendly design. It offers easy wiring, commissioning and servicing.

SINAMICS G115D represents the innovative distributed drive system packed with completely new features.

SYSTEM CONCEPT

The SINAMICS G115D drive system has just one order number, is ready-to-run out-of-the-box and it is very compact. It is easy to select, easy to install and easy to operate.
One system platform with the same look and feel, available in two versions to precisely fit your application: Motor mounted and Wall mounted.
Energy efficient concept: Motors are available either with efficiency class IE3 or IE4, allowing the drive system to address markets around the world with the same level of performance.

EASY-TO-USE

Fully integrated into a powerful automation tool: Startdrive/TIA Portal - ensures high degree of user friendliness and intuitive interaction with the automation layer.
lntegrated firmware with embedded conveyor functions guarantees shorter commissioning times and therefore lower costs.
Wi-Fi web server via SINAMICS Smart Access Module facilitates easy commissioning and diagnostics from a mobile device (e.g smartphone, tablet or PC).

PACKED WITH EVEN MORE FUNCTIONS

Fit for digitalization: all SINAMICS G115D drive system parameters can be transferred to MindSphere via PROFINET.
Wider temperature range down to -30°C makes the drive system the optimum choice even for operation in warehouses handling frozen goods.
Safety Integrated: Safe-Torque-Off (STO) function is integrated as standard and offers control via F-DI and PROFIsafe.
Improved diagnosis thanks to additional onboard LEDs, local remote control and repair switch with feedback to adapt to customer requirements.

SINAMICS G115D is more than just another frequency converter. lt is an optimally matched system solution comprising a high-efficiency geared motor and an innovative, low profile frequency converter. The system has been optimized exclusively for energy and cost efficient horizontal motion in applications such as conveyor belts, sorting systems, baggage and freight conveyor systems, warehouse and distribution logistics, mail sorting as well as parcel distribution. It has been specifically designed to address intralogistic and airport applications, but also in the automotive and F&B domains.

Intralogistics

Our distributed drive systems ensure that goods are safely transported on conveyors, which are key elements in every intralogistics solution.

Typical applications would be roller, belt and chain conveyors, corner turntables, turntables and trolleys.

Intralogistics

Airports

Airport services completely depend on conveyor technology.

This is used in baggage handling systems, tray based conveyor lines/systems for baggage, cargo handling systems and all types of sorting systems.

Airports

Food & Beverage

Suitably selected components for machinery used in food production increase flexibility and efficiency and also optimize service.

Our distributed drive solutions are used for conveyor belts, cross-belt sorting systems as well as a gapping belt conveyors.

Food & Beverage

Automotive

In the automotive industry, conveyors are required at many locations to smoothly transport car parts through the plant.

These include roll conveyors, turntables and trolleys.

Automotive

Versatile

SINAMICS G115D stands for easy configuring, easy ordering and easy commissioning. As a comprehensive distributed drive system, it is the simple solution to address the challenges of horizontal conveyor applications.
Fully implemented in the Totally lntegrated Automation (TIA) environment, which seamlessly integrates hardware, software and services. All of the individual components are harmonized and coordinated with one another.

Rugged

Rugged design that has a high IP degree of protection (up to IP66). This makes it ready to use in harsh environments, but as a result of its compact design it can be used in applications where space is at a premium.
Reliable operation over a wide temperature range extending from -30 to 55°C.

Distributed

The SINAMICS G115D drive system belongs to a family of distributed converters.
The distributed system approach allows motors to be controlled close to the actual application, reduces the number of motor cables required, improves electromagnetic compatibility and reduces thermal losses.

product picture SINAMICS G115D - digitalization

Our distributed drive system is cloud-connected

In every state-of-the-art intralogistics solution, integration into higher level automation systems is essential to be able to achieve maximum flexibility and efficiency. With SINAMICS G115D you benefit from seamless integration both in the TIA environment (for higher level automation) and in MindSphere applications such as Analyze MyDrives (for single drive optimization).

With this underlying system of checks and analyses, horizontal conveyors are even able to utilize web-based platforms to become part of a networked industry, taking full advantage of the loT.

The number of products conveyed can be ideally monitored using the MindSphere app Analyze MyDrives. lt provides a comprehensive overview of the system's performance and material flow, and enables users to ensure high levels of availability. Based on the results, workflows can also be streamlined, failures can be predicted and prevented, and maintenance can be performed when it is convenient – not just when necessary.

to the website Digitalization in drive technology

SINAMICS G115D System Overview
Features	SINAMICS G115D Motor mounted version	SINAMICS G115D Wall mounted version
Voltage	3AC 380-480V	3AC 380-480V
Power range	0.37 – 4kW	0.37 – 7.5kW
Overload capability	200 % 3 s, 150 % 57 s, every 300 s	200 % 3 s, 150 % 57 s, every 300 s
Pulse frequency	4kHz (… 16kHz)	4kHz (… 16kHz)
Motor support	IE2 / IE3 asynchronous + IE4 synchronous reluctance motors	IE2 / IE3 asynchronous + IE4 synchronous reluctance motors
Communication	Control via PN / Ethernet/IP or I/O’s, AS-i	Control via PN / Ethernet/IP or I/O’s, AS-i
Webserver	Yes, via Smart Access Module	Yes, via Smart Access Module
I/Os	4 DI, 2 DIO (can be used as DI or DO); 1 F-DI (from 2 DI), HTL-Encoder interface (from 2 DI)	4 DI, 2 DIO (can be used as DI or DO); 1 F-DI (from 2 DI), HTL-Encoder interface (from 2 DI)
Repair switch / with status	-	Yes (optional) / Yes
Local remote control	-	Yes (optional)
Safety STO / PROFIsafe	Yes (with PROFINET)	Yes (with PROFINET)
Braking resistor int. / ext.	Yes (as standard) / optional	Yes (as standard) / optional
IP degree of protection	System = IP55 / IP65 (opt.)	Drive = IP65/66 depending on variant
Temperature range	-30°C … 55°C (>40°C with Derating)	-30°C … 55°C (>40°C with Derating)

Configure and order your SINAMICS G115D in no time at all

You can easily order the complete drive system using just one order number and to be simply configured. The drive is delivered pre-assembled, it is ready to be switched-on and can be immediately commissioned. The Drive Technology Configurator supports you when selecting the optimum product version for your application.

Configure directly online