SIMATIC RF200: The compact RFID system in the HF range

SIMATIC RF200 Keyvisual

Data transparency in intralogistics and small assembly lines

SIMATIC RF200 offers cost-efficient HF readers for applications in small assembly lines and in RFID intralogistics and RFID production logistics. A compact entry-level system for applications in the lower to medium performance range.

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System benefits

RFID System RF200: Flexible and fast

Standard identification tasks – like reading an ID number or reading/writing user-defined data – can be managed by all RFID readers in the product family. This has been expanded with readers that meet IO-Link standard V1.1: Their write/read speed is more than ten times faster than the series based on IO Link standard V1.0.
Your catalog and ordering system for automation and drive technology

SIMATIC RF200 product information

Benefits for the entire value chain

SIMATIC RF200: Quality and efficiency along the value chain

Continuously improve your efficiency: Using innovative identification systems like SIMATIC RF200 can make a decisive contribution. To learn how, see our specific application examples – from assembly lines, RFID production logistics, and RFID intralogistics to identification of parts, conveyor technology, and tool identification.

Task description

  • Control of workpiece carriers within production
  • Centrally store key production and quality data on the workpiece carrier
  • Dynamic reading and writing
  • Compact assembly

 

 

Solution

  • Workpiece carrier equipped with ISO transponders: for example,  MDS D424 with 2-KB memory
  • Installation of SIMATIC RF200 readers (like RF210R) along the line
  • Directing the workpiece to the correct processing center prior to each processing stage
  • Assessing accuracy of assembly following each processing stage; results of each process are written on the transponder

 

Benefits

  • Improved quality, because every processing stage is individually checked
  • Reliable documentation of quality data and full traceability at the component level
  • Possibility of decentralized and/or central data management
  • Compact structure enables flexible SIMATIC RF200 reader assembly options in a variety of scenarios

Task description

Unique identification of bodywork via the skid for order-based manufacturing

  • Dynamic reading and writing processes (at low speeds)
  • Long reading distances with non-precise positioning
  • Silicone-free and chemical-resistant components
  • Heat-resistant up to 220° C
  • Data transmission and security assured, even in harsh environments (like proximity to welding robots)

 

Solution

  • SIMATIC RF280R with MDS D126 or MDS D139/D339
  • Reader generally assembled below the skid
  • Transponder generally assambled on a crossbar

 

Benefits

  • Transponders have a long service life and are robust and maintenance-free
  • High level of data security even in challenging environments for wireless communication
  • Transponders are scalable: different memory volumes, dimensions, and variants
  • Globally proven design

Task description

  • Complete transparency for inventory and tool location while systems are in operation
  • Fast and error-free tool data management
  • Maximum productivity and quality by ensuring rapid and error-free tool changes
  • Ideal use of downtime

 

Solution

  • SIMATIC RF210R or RF250R with ANT 12 and MDS D117/D127/D421/D521 transponders
  • Tool passes by the RFID antenna
  • Tool data stored on transponder automatically recorded and transmitted to CNC control
  • Manual SIMATIC RFID reader is used to ensure correct loading of tool trolley

 

Benefits

  • Rapid and reliable automatic tool identification
  • Flexible installation possible even in confined spaces
  • Potential sources of error can be eliminated in tool management by using clear tool labeling
  • Best possible use of tool stocks thanks to transparent and efficient tool store administration
  • ISO transponders (ISO 15693) provide maximum flexibility and security of investment

Task description

  • Completed work stages imported into databases
  • Track & trace data gathered, documented, and archived
  • Necessary work stages are controlled using the identification number (UID)
  • Cost-efficient integration of a large number of read points
  • Stringent demand for temperature resistance

 

Solution

  • SIMATIC RF200 IO Link reader with MDS D160 transponder
  • Reads points with SIMATIC RF210R to supply identification number (UID) to control working stages
  • Production data (OK/NOK, screw parameters,…) are immediately written into database
  • High heat-resistant transponders (molding at 100° Celsius)
  • Transponders assembled on the side of or below the workpiece carriers

 

Benefits

  • Simple integration using IO Link standard
  • No need for RFID-specific programming
  • Application can be duplicated quickly because components are easy to configure

Task description

  • Control AGV in conjunction with other sensor technologies (defined roadways)
  • Store position data on the data media: review other behavior of the AGV (continue, left/right, stop,… ) at key points
  • Speed control, review final position, specify path based on RFID

 

Solution

  • Assembles the RF260R on the underside of the AGV
  • Transponders recessed in the base at various key points

 

Benefits

  • Sturdy industrial products for use in harsh industrial environments
  • Possibility of precise positioning at key points
  • Different readers for different read distances with large lateral tolerances
  • Readers with good EMC characteristics
The right device for your requirements

Components for the SIMATIC RF200 RFID system

With our portfolio for SIMATIC RF200, we offer you a comprehensive range of components for almost all identification tasks in intralogistics and production logistics – regardless of power range, design, and protection level.

Technical data

Read/write rang
up to 650 mm
Frequency

13,56 MHz

Standards

ISO 15693

Interfaces

RS422

RS232

IO-Link

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References

RFID system SIMATIC RF200 in practice

SIMATIC RF200 is used in a wide variety of industries. Here you will find an interesting selection of references.

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SIMATIC RF200: individual advice on your identification solution

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