SIMATIC Energy Management Software

Making wastewater treatment plants more efficient and sustainable

The results:

- Canal de Isabel II has already reduced its energy consumption by over 15%

- Reduction of CO₂ emissions by over 10%

- All the plants using SIMATIC Energy Manager have benefited from a reduction in costs of over 3%

Identify "non-value added" energy from machines 

Scalable and flexible system for energy management according to ISO 50001

The results:

- Reduction by 64% of standby energy consumption on one machine 

- Easy engineering of new data with just a few clicks 

- Further simplification and automation of integration of existing machines

Less waste, reduced water consumption, lower emissions – using an energy management system, the Coca-Cola plant in Edelstal, Austria, can now conduct detailed analyses of its resource and energy consumption.

Creation of uniform energy reports in a short period of time

Scalable and flexible system for energy management according to ISO 50001

The results:
- More flexible energy reporting (approx. 1 hour for report adjustment, previously 1 week)
- Simple implementation of new meters or data interfaces with just a few clicks
- Savings potential by integrating six high-pressure compressors in the compressed air network into the system

Transparency of energy consumption in an energy management system based on the standards ISO 50001

Numerous energy meters and consumers had to be integrated into an energy management system

The results:
- Reduction of energy consumption: 14% less electric energy per square meter in the whole company; 40% less natural gas per cubic meter in the production area
- Easy implementation of new meters or data interfaces with a few clicks (only 3 months)
- Detailed and clear energy reports every 15 minutes

Transparency of energy consumption in an energy management system

Preparation of uniform energy reports for all locations in a short period of time

The results:
- Reduction of energy consumption by 0.6% per year to meet legal requirements
- Detailed and clear energy reports every 15 minutes

- Quick and easy connection to EDMS through standardized interfaces

Transparent and up-to-date visualization of energy consumption in the various areas

Provision of data for Analysis as well as in dashboards for controlling, energy purchasing and maintenance

The results:

- Simple integration of the machines and simple data and measuring point transfer 

- Detailed and clear analysis of consumption data and key figures

- Uniform engineering for automation and energy management for efficient use of resources

Numerous energy flows and consumers had to be integrated into a shared energy management

Complex key performance indicators due to very customer-oriented production

The results:
- Easy integration of hardware, easy engineering thanks to block concept and need-based support
- Detailed and clear analysis of consumption data and key performance indicators
- Data hub for key performance indicators and data for any component with multiple options for expansion

RITTER SPORT was looking for a modern solution to energy management, not only to meet ISO 50001 requirements, but also to track down hidden potential in the production.

With Simatic Energy Manager PRO from Siemens, RITTER SPORT has found a solution that meets all the necessary criteria. The system records production data as well as energy data from the Desigo Insight building management system.

The results:
- A detailed insight into energy and production data
- Easy and intuitive dashboards from the energy and production data
- The possibility of making information available, not only on tablet PCs and terminals in the production area, but also on mobile terminals

GF Automotive opted for a coherent overall concept from the field level to the management level. 

Distributed, automatic energy data acquisition with SIMATIC ET 200SP Energy Meter.

The results:
- Ensured DIN EN ISO 50001-certified energy management proces
- Verification of the energy efficiency potential of the machinery
- Tracking and implementation of savings measures (e.g. 4,500 m³ of compressed air/WE, 10% CO₂ emissions/5 years)

Objective of Saint-Gobain Oberland was to tap into savings potentials that had not been previously utilized.

SIMATIC B.Data was installed to provide energy management.

The results:
- Annual savings in the double-digit million range – through tax cap for energy-intensive users and renewable energies levy
- Optimized production (glass melting tanks)
- Improved consideration of investment decision-making based on transparent energy consumption information

This manufacturer of technical textiles invested in a comprehensive, integrated energy management system.

The energy data are collected and recorded by a SIMATIC S7 system that is linked via a SIMATIC Net OPC server to SIMATIC B.Data.

The results
- Fast amortization thanks to identification of energy eaters directly following installation
- Reduced personnel costs thanks to automated data acquisition
- Additional cost savings of 5% possible