Maybe it's the simplest thing a variable speed drive does, but since it happens more than anything else, wouldn't you want the best?

sinamics g120x for pumps, fans, compressors

SINAMICS G120X Infrastructure pump, fan and compressor drive

We don't have to tell you that on any given day there's more water and air moved than anything else. And it sure seems simple: turn on the pump and move the water / turn on the fan and move the air. How on earth could anyone improve on that? Siemens did. In developing the world's leading equipment control for industrial solutions, Siemens continues to explore and develop new ways of making even the most basic processes more efficient and cost-effective. From the immensely successful SINAMICS G120 family of drives, the G120X is an “infrastructure” drive targeted for pump, fan & compressor applications in the Water & Wastewater (W&WW), HVAC, irrigation/agriculture & industrial chiller/refrigeration segments.

Learn more about SINAMICS G120X

Download the brochure

Contents

What you need to know about SINAMICS G120X

SINAMICS G120X is simple, seamless, cost & energy efficient, robust, reliable and fit for digitalization. It integrates easily into existing applications, works with any standard motor (induction, synchronous and synchronous reluctance motor) and can be configured for cost-optimization and resource-saving operation which ultimately helps reduce total cost of ownership. It meets all the latest industry standards with regard to energy efficiency and product safety and offers enhanced safety with SIL3 rated safety functions and up to 100kA short-circuit current rating according to UL61800-5-1.

 

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News

Recent updates for US markets

sinamics g120x webinar intro

Want an overview of SINAMICS G120X?

In this recorded webinar, see how you’ll benefit from an appropriate cost-optimized solution that enables easy integration into an existing application, resulting in resource-saving operations and reduced total cost-of-ownership. 

Typical applications

Mastering the elements

SINAMICS G120X for pump, fan, compressor solutions
Overview of strengths

Made for air and water – and fit for the future

The SINAMICS G120X series offers the right features for infrastructure applications
Technology

Technical introduction to SINAMICS G120X

Format
Blocksize component drive
Supply voltage / power range

3AC 200V (-20%) – 240V (+10%)     

Frames A – F: 1 – 75 Hp  (0.75 – 55kW)


3AC 380V (-20%) – 480V (+10%)

Frames A – G: 1– 400 Hp  (0.75 – 250kW)

 

3AC 380V (-15%) – 480V (+10%)

Frames H – J: 400 – 700 Hp  (315 – 560kW)

 

3AC 500V (-20%) – 690V (+10%)

Frames D – G: 4 – 250 Hp  (3 – 250kW)

 

3AC 500V (-15%) – 690V (+10%)

Frames H – J: 350 – 700 Hp  (315 – 630kW)

Efficiency (η)
98%
Control methods
• V/Hz control (linear, linear with flux current control/FCC, parabolic and eco mode)
• Sensorless less vector control (SLVC)
Communication
Features & functions

See below

Motor compatability

• Asynchronous (induction) motor

• Permanent magnet synchronous motor (PMSM)

• Synchronous reluctance motor (SRM) 

Degree of protection
IP20 / UL Open Type
Short-circuit current rating (SCCR)
Up to 100kA
Commissioning / configuration tools
Smart Access WiFi, SIZERDT Configurator
Integrated safety technology

Hardware-based SIL3 Safe Torque Off (STO) function with on / off switch

Standards compliance
• cULus marking according to UL61800-5-11 and CSA C22.2 No. 274 with SCCR up
to 100kA
• CE marking according to European Low-Voltage Directive 2014/35/EU EU and IEC/EN 61800-5-1, Machinery directive 2006/42/EC and IEC/EN 61800-5-2, EMC Directive 2014/30/EU and IEC/EN 61800-3, RoHS directive 2011/65/EU and EN 50581
IE2 efficiency level based on power losses according to EN 50598-2 and
IEC 61800-9-2
Safe torque off (STO) SIL3 rating according to IEC/EN 61800-5-2
EAEAC, K, RCM (formerly C-Tick), REACH, RoHS II, SEMI F47

Examples

  • Deragging function sustainably removes deposits and dirt from pump impellers
  • Pipe filling mode allows pipes to be gently filled at the beginning of the control process before going into closed-loop controlled operation
  • Cavitation detection function protects pumps and reduces maintenance costs
  • Multipump operation (staging) allows several pumps to be controlled from just one G120X
  • No load – torque & rotation (belt) monitoring with sensor

Others: 

  • Pump switchover
  • Stop mode
  • Service mode
  • Cascade control mode
  • Blockage, leakage & dry-running protection
  • Condensation protection
  • Frost protection

Examples

  • Essential service mode maintains fan operation for smoke extraction systems or emergency ventilation systems for as long as required in extreme situations
  • Multi operation (staging) allows for the control of several fans with just one frequency converter
  • Skipping critical motor speeds reduces vibration and, in turn, premature wear

Examples

  • Keep running mode reduces the speed before a possible shutdown
  • Flying restart function reduces starting times after brief power failures
  • Automatic restart function for restarting after total power failures
  • Real-time clock for autonomous, time-controlled operation
  • Timestamp for fault and alarm reports
  • PID controller
  • Dual Ramp
  • Multispeed setpoints

Examples

  • Eco mode
  • Hibernation or sleep mode
  • Bypass mode
  • Energy / flow calculator
  • Real time clock
  • Programmable timer (3)

Examples

  • Phase-loss detection (for supply and motor both)
  • Overvoltage controller
  • Undervoltage controller
  • Drive overtemperature protection
  • Loss of analogue input signal monitoring
  • External fault and warning monitoring 
    (up to 3)
  • Motor overtemperature protection (with and without sensor)
  • Motor overload monitoring and protection
  • Motor short circuit and ground fault protection
  • Speed and torque monitoring
  • Blocking & stalling monitoring and protection
  • Detection of missing communication telegrams
  • Detection of communication bus interruption
Component options

Simple & smart choices to match your specific application

Web-based operator panel with wireless client connection
for mobile commissioning, diagnostics, service

 

With the SINAMICS G120 Smart Access Module, wirelessly connect your mobile devices (smartphone, tablet, laptop) via WiFi to the SINAMICS G120 drive, providing a powerful tool with numerous functions for wireless commissioning, diagnostics and service. The module is set up in just a few steps. With its web server function, no installation or downloading of additional software are required – a standard web browser and a commercially available operating system are all you need. The user interface of the SINAMICS G120 Smart Access Module is simple and intuitive in its configuration and use.

 

The Smart Access Module is available as an additional option for the SINAMICS G120 with CU230P-2 or CU240E-2 control units (information above).

  • Quick commissioning – mobile and smart
  • Motor test – setting and changing motor speed
  • Simple maintenance and diagnostics
  • All parameters and settings at a glance
  • Storing and sharing of drive data

Intelligent operator panel for direct connection to the drive

for local operation, monitoring, setup, diagnostics, service

 

The mounted IOP-2 Intelligent Operator Panel and its remote handheld version allow fast local setup, fault diagnostics and intuitive operation of SINAMICS G120 drive series and simplifies the adjustment of settings during operation. It features an intuitive central multifunctional sensor control wheel.

 

There are three methods of using the IOP-2: Directly plugging it into the control unit of the drive, mounting in the door for operation outside the control cabinet, and as an IOP handheld unit for wired operation in difficult-to-access locations.

 

The IOP-2 is available as an additional option for the SINAMICS drive series G120,G120X, G120C, G120D, G110M and SIMATIC ET 200pro FC-2

  • High-contrast color display with a range of display options
  • Fast series commissioning
  • Simple configuration of an Ethernet-based fieldbus interface
  • Fast access to product information about the current drive system
  • Direct contact with Customer Support via the Siemens Industry Online Support App
  • Simple connection to mobile devices (e.g. smartphones, tablets) via two-dimensional code (data matrix or QR code)

Basic operator panel for direct connection to the drive

for local operation, monitoring, commissioning, diagnostics

 

The menu-based operation and 2-line display of the BOP-2 Basic Operator Panel facilitate local commissioning of the SINAMICS G120 drive series. Simultaneous display of the parameter and parameter value, as well as parameter filtering, means that commissioning of a drive can be performed easily and, in most cases, without a printed parameter list.

 

The BOP-2 is available as an additional option for the SINAMICS G120 drives series.

  • Direct local operation of the drive
  • Simple switchover between automatic and manual operation
  • Standard commissioning using the clone function
  • 2-line display for showing up to 2 process values with text
  • Diagnostics with menu prompting with 7-segment display
  • Door mounting kit, can be mounted in the control cabinet door (achievable degree of protection is IP54/UL Type 12)

Click below for an overview of further supplementary system components for SINAMICS G120X, such as

The X-factors

The top 10 reasons to choose Siemens

SINAMICS G120X checks all the right boxes

Everything about SINAMICS G120X is simple & direct

SINAMICS G120X – Top 10

It really couldn't be simpler and quicker.

One 16-digit order number is all you need to configure and order the entire setup

 

Your G120X will be delivered pre-assembled and can be commissioned immediately

  • Not only is it easier – it can save money
  • Common pump, fan, compressor configurations are bundled together at significant savings

Receive your drive

Complete drive delivered together ready to switch on

Includes ready-to-plug-and-run G120X

 

plus

  • High-definition control panel
  • Communication
  • Anything else you chose in DT-Configurator

Two options: Local or Remote.

Intelligent Operator Panel (IOP-2)

Not just an operator panel, it's an intelligent commissioning and configuration tool

  • Intuitive, easy and fast commissioning
  • Customized wizard for SINAMICS G120X applications
  • No training required
  • Knowledge of parameter structure not necessary
  • Serial commissioning via clone function
  • Diagnostics with clear text display
  • Integrated help functions
  • Simplified language and firmware update via USB
  • Simple setup to run a motor of matching power rating

Smart Access Module (SAM)

Talk to the G120X on your phone (or tablet or PC)

  • Easy to use
    Improved set-up, control, monitoring screens 
  • Applicable
    Commissioning, control and monitoring customized for pump, fan & compressor processes 
  • Flexible 
    Long range of 164 ft. (Bluetooth max. 30 ft.) – great for accessing hard-to-reach installations 
  • Secure
    Wi-fi with built-in security measures

Engineered to operate even in the toughest environments.

Designed for cost-effective uptime

Ready to connect.

The same expertise behind the proven SINAMICS family – enhanced

Setting the standard for standards.

Undergoing the most rigorous testing and performance evaluation of design robustness and reliability, SINAMICS G120X meets the latest and upcoming UL, NEMA and EN / IEC standards for 2019 and beyond.

 

These standards make G120X exclusive in the industry for the focused segments — industrial pump, fan and compressor, water/wastewater, HVAC and irrigation.

Safety integrated

  • Standard integrated and hardware-based SIL3-certified Safe Torque Off
  • Enhanced product safety due to its new UL61800-5-1 design
  • New UL61800-5-1 CULUS-certified design with 100,000 A short circuit current rating (SCCR)

Rugged duty

  • Optional "special" coating (Class 3C3) on the power boards for operation in harsh environments (where corrosive gases such as sulfur dioxide (SO2) or hydrogen sulfide (H2S) are present) e,g, in water/wastewater or certain chemical plants
Additional features further reduce the total installed cost of the G120X
Features
Cost / Space Savings
Labor Savings

Integral DC choke (FSA - G)

Removes the need for an external line reactor and reduces cabinet space

Less to install

Can be connected to “stiff” or “weak” supply system

Less need for power quality improvements and reduces cabinet space

Less to install

Optional push-through kit

Reduces or eliminates cabinet fans and reduces cabinet space

 

Unshielded long cables up to 1,476 feet

Eliminate need for output choke or filter

Reduced cable costs

Easier / less to install

Compact and optimized design

Allows side-by-side installation

 

Plays well with high-efficiency motors

Energy efficiency with reduced overall cost of ownership

 

Reduced learning curve and less user engineering required.

SINAMICS G120X offers a wide power range - from 1 to 700 Hp (0.75 to 630 kW) with seamless voltage classes and protection degrees.

 

One order number gets you everything you need.

  • Power module
  • Control unit
  • Operator panel – IOP-2 with full-color high-definition display
  • Communication as specified in order
  • Easy-to-follow compact installation instructions

Engineered so you don't have to – Ease-of-use is written all over the G120X

It's an intelligent commissioning and configuration tool

Intelligent Operator Panel (IOP-2)

  • Intuitive, easy and fast commissioning
  • Customized wizard for SINAMICS G120X applications
  • No training required
  • Knowledge of parameter structure not necessary
  • Serial commissioning via clone function
  • Diagnostics with clear text display
  • Integrated help functions
  • Simplified language and firmware update via USB
  • Simple setup to run a motor of matching power rating

SINAMICS G120X Smart Access Module

The award-winning remote Wi-Fi commissioning, operation and diagnostic solution is expanded for SINAMICS G120X to specifically address pump, fan, compressor applications

Examples

Energy / flow calculator

  • Estimate the running data without sensors
    G120X can estimate the energy savings from the flow characteristic obtained from a pump manufacturer

ECO mode

  • Advanced energy saving / motor control technology
    Realized by slightly changing the output voltage (via excitation current) to find minimum input power. This provides energy savings for applications without knowledge of the characteristic curve

Deragging mode

  • Cleans blockage from impellers and protects the pump
    Used to clean any clogs / obstructions on the pump impeller, pipes or valves. Consists of running the motor forward and reverse to clean the impeller. Mode can be enabled after power-up, for every run or with an input signal

We’re here for you with intelligence and support across the G120X life-cycle.

Tutorial

Simple selection, ordering and setup

SINAMICS G120X is particularly easy and quick to select and order. The drive is supplied preassembled including installation instructions and accessories. And it's easy to commission.

Easy configuration and ordering

Configure and order your SINAMICS G120X in no time at all

You can easily configure and order the complete drive using just one order number. The drive is delivered pre-assembled and can be commissioned ready to switch on.

sinamics g120x order screen
The configurator helps you choose the best product version for your application.

Launch the DT Configurator